Repairing Leaky Ports

The windows leak when it rains, as well as when the sea is bumpy. At first I thought it was just the frames, but eventually I realized that, as well as leaky frames, the putty holding the glass in the aluminum frames is rotten.

This results in a wet boat inside, and as the two biggest villains are over the chart table (starboard side) and the galley (port), I get wet charts, wet electronics, wet logs (as in “Captain’s Log”). A good reason to buy waterproof notebooks, btw.

Having just upgraded the coolbox, I decided to reglaze and refit the port over the galley. My first effort was done in the dusk and dark, and it was not very good. So in the morning, I started again. Because the glass slides into the 2-part frame, it is quite a challenge to get the 3M marine silicone to stay in place whilst sliding in the glass. Hopefully, I will discover that it is waterproof.

I also repaired the hole, where the frame sits. The outer skin had partially separated, so I mixed up some West System epoxy and used it to glue the skin back, clamping it into position.

Some pics:

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