Rod End!!

This means little to all y’all, but the lovely Nicole at Raymarine sent me a replacement Rod End for my Autohelm. The original is stuck in a lump of old tiller arm:

Manky old tiller arm and its hostage rod end.

I should have ignored the surveyor report and just left the tiller arm well alone: crappy it was, but in a million years it was never going to fail. But… I meddled.

So now I have my new (totally different) tiller arm, which means a lot of hard work to retro fit it:

New Edson Tiller Arm. Totally different size and shape.

But – at least I have a new Rod End!

New Raymarine Autohelm Rod End with ball-joint.

Autohelm Tiller Arm.

If my Hydrovane is a 1st mate, then the Autohelm is 2nd Mate – or at least a talented Cabin Boy!
I have no idea if my old version can be upgraded to work with the as-yet-uninstalled new Raymarine radar system. I’m assuming not.

Back in November 2015 the control head was deluged by a freak wave halfway across the Bay of Biscay (I know..what else happens on a sailboat? But there we have it!) and burned out, leaving me to handhold Frank to Camariñas in a (what else in November?) storm. Parking up in the aforesaid fishing port for Christmas, I returned to Texas and found a new unit on ebay.

But at the other end of the Autopilot, attached to the Type 1 hydraulic ram, is an arm. This connects the ram to the tiller shaft. It was still working, but badly corroded. Here is is after I managed to get it off:

And here is the new one!

The hole for the tiller shaft has been machined to 1.25″, but the key is not uniform to 3 decimal places (it has had a hard life..) so I took the arm without a keyway cut. I’ll have to find a shop to get it machined.

This tiller arm is bronze and weighs maybe 10-15 pounds. Slow progre$$, but progre$$.

The Key to success is a key that fits!

Wind vane and Sailtimer finally up mast

When Frank was having her keel dropped, at Hooking Bull in Rockport back in 2016, because this necessitated having the mast down, I planned to install a SailTimer Wireless Wind Instrument which arrived long after the mast was back up and Frank was in her new berth in Corpus Christi Marina

This week, Matt Sebring of Coastal Bend Yacht Services has mounted it, along with a Windex (the one mounted when at Hooking Bull lasted a week, when a pterodactyl (I am no ornithologist, but they are big-assed ugly monsters that share the marina with the boats) decided that the Windex did not belong on the top of the mast.

2019-07-26 at 10-50-51

It took so long for me to get around to installing the Sailtimer that they have redesigned it – I should have waited until now to buy it. But next time I am at the Marine I can see if it actually works, and also see if the Windex has survived..

Christmas Lights

Today, Corpus Christi Marina had its Boat Parade, in which Frank took part by not participating, thus keeping the average quality high. Boats motor past the assembled throng beautifully illuminated with Christmas lights aloft.

I did not watch because I have been fixing Frank’s mandatory and domestic lighting.

When the mast was stepped for the keel refit, the rigger cut the wires for lights, wind instrument and the vhf co-ax. I ran a new (thicker, better) co-ax down the mast, topped with a better antenna from Vesper Marine, a Kiwi company. The antenna is attuned to the Vosper Watchmate AIS transponder as well as supporting the VHF and AM/FM/SWB radio.

To get from the boatyard to Corpus Christi marine I rigged up a temporary connection for the VHF and navigation lights. So finally, I have fixed things properly.

The mast light that was fitted when I bought Frank was an LCD tri-light, and it soon failed. So I replaced it with a combo tri nav light and anchor light. The light is changed between modes (navigation and anchor) by reversing the polarity. Not having the right switches at the lighting panel, I jury rigged a toggle switch where the cable from the mast joined the cables to the power. In the heads. Not very elegant but it worked.

I have moved the toggle switch to the control panel, making things much tidier and easier. 

The running light and spreader light are rather odd, in that the yellow/green wire is live, as is the brown one. One for each light. I am not sure why the spreader light is so named, as it illuminated the foredeck from below the spreaders. Anyway, after some trial and error, which seemed to indicate a short somewhere either in the mast or between power switch and junction box, I wired them too. No short.

Next was the interior. One twist light (rotate the cover to turn off and on) has disintegrated inside – I might scavenge from an unused light in the locker. Another turned itself on and off at random, and I have fixed that. Both port and starboardlight circuits are now working, but I need to replace a couple of bulbs (lcd).

The Bow navigation light was another jerry rigged patch. The original had given up the ghost, and the wiring in the chain locker was rotten. So, back in Gosport in 2014 I installed a new light. The original wire is hard mounted into the fiberglass and is routed between the inner and outer hulls, so totally inaccessible, as well as rotten. So I ran a new wire to a switch that I installed in the front V berth. Not very practical but it did the job. 

Happily, I found some good, unused wires that run from the control panel to the heads – live, negative and earth. I used the earth for the mast light and the +ve and -ve ones to run power from the nav light switch at the control panel to the bow light.

I have lost power to the light of one compass, but that can be remedied later.

So I no longer need to head to the heads to set the navigation lights!

As a special treat, I polished the kettle “as new”, so it is a joy to use on the newly polished stove.

Next I have to decide what to do with the log, which is rigged above the chart desk, because I did not want to cut the co-ax cable in order to thread it through the boat up to the binacle.

Then I will tidy up the electrics at the chart desk. Lost more to do, but making progress…